Analisis Efektivitas Mesin Packer BG-04 dengan Metode Overall Equipment Effectiveness di Industri Pengolahan Tepung Terigu
Keywords:
Downtime, Overall Equipment Effectiveness, Six Big LossesAbstract
The wheat flour processing industry is a food industry in the form of production of wheat flour needs which has the main raw material in the form of wheat. The increasing demand and increasing competition in the wheat flour industry require the company to maintain its effectiveness level, one of which is machine effectiveness. One example of a machine at a wheat flour processing industry is the BG-04 packer machine. This study aims to analyze the causes of the non-achievement of the effectiveness of the BG-04 Packer machine which is indicated by the Overall Equipment Effectiveness value standard of 85% and the calculation of its constituent elements, namely Availability, Performance, and Quality. The results showed that the Overall Equipment Effectiveness value of the BG-04 Packer Machine was 60%, meaning that it is still far from effective. From the results of the analysis of six big losses and pareto diagrams show the cause of the low ineffectiveness iddling and minor stopages losses caused by machine stops in a short duration but often occurs. Therefore, it is necessary to make improvements through the results of the 5W+1H analysis, namely conducting training on understanding the machine and how to fix it, making the ergonomic chair of the packer operator, making a rubber backer replacement schedule outside production hours, making and applying SOP, processing distribution scheduling with the most optimal method of cleaning the machine before use.
Downloads
References
N. I. Douw, M. S. Maarif, and L. M. Baga, “Peningkatan Produktivitas Kerja Karyawan Development Di Tambang Bawah Tanah Dmlz (Deep Mill Level Zone) Pt Freeport Indonesia,” J. Apl. Bisnis dan Manaj., vol. 7, no. 2, pp. 316–329, 2021, doi: 10.17358/jabm.7.2.316.
A. Mayssara A. Abo Hassanin Supervised, S. H. Munawarah, M. Misnaniarti, and I. Isnurhadi, Analisis Pemeliharaan Pada Mesin Hopper Scale Menggunakan Metode Total Productive Maintenance (Tpm) Dengan Pendekatanoverall Equipment Effectiveness (Oee) Di Pt. Krakatauposco, vol. 7, no. 1. 2019.
H. Sebastian and R. Purwaningsih, “Analisis Nilai Produktivitas Mesin Lapping Dengan Pendekatan Overall Equipment Effectiveness Pada Pt. Fluid Science Dynamics Indonesia, Tbk,” Semin. dan Konf. Nas. IDEC, pp. 2579–6429, 2021.
L. Willyanda Putra, D. Walady Utama, and Y. Meuthia Hasibuan, “IESM (Industrial Engineering System and Management) Journal Analisis Pelaksanaan TPM Dengan Menggunakan Metode OEE di PT. XYZ Analysis Implementation TPM Using the OEE Method at PT. XYZ,” vol. 4, no. 1, pp. 32–44, 2023, [Online]. Available: https://www.doi.org/10.22303/iesm.4.1.2023.33 44.
J. Bastanta, P. Angin, E. Dunan Manurung, A. H. Siregar, and J. T. Mesin, “Penerapan Total Productive Maintenance dengan menggunakan metode OEE pada turbin uap Type C5 DS II-GVS,” J. Energi dan Manufaktur, vol. 10, no. 1, pp. 29 36, 2017, [Online]. Available: http://ojs.unud.ac.id/index.php/jem.
I. G. A. Widyadana, “Pengukuran Overall Equipment Effectiveness ( OEE ) di PT Astra Otoparts Tbk . Divisi Adiwira Plastik,” J. Titra, vol. 3, no. 1, pp. 41–48, 2015, [Online]. Available: http://studentjournal.petra.ac.id/index.php/teknikindustri/article/download/2981/2686.
M. R. Yusuf, Y. Mingsi, and R. Maiyudi, “Optimalisasi Produksi Alat Muat Pada Pengupasan Lapisan Tanah Penutup Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Tahun 2018 Di Blok B PT. Minemax Indonesia Kecamatan Mandiangin Kabupaten Sarolangun Provinsi Jambi,” J. Bina Tambang, vol. 4, no. 3, pp. 98–108, 2018.
S. Husean, Y. M. A, and R. Maiyudi, “Optimalisasi Produksi Alat Muat dan Alat Angkut dengan Metode Overall Equipment Effectiveness ( OEE ) Pada Pengangkutan Overburden Di Pit Barat PT . Artamulia Tata Pratama Site Tanjung Belit , Kabupaten Muaro Bungo , Provinsi Jambi,” J. Bina Tambang, vol. 4, no. 3, pp. 154–164, 2018.
R. M. Tifani, A. Sugiyono, and ..., “ANALISA EFEKTIFITAS MESIN AIR JET LOOM (AJL) GUNA MENGURANGI BREAKDOWN DENGAN METODE OVERALL EQUIPMENT EFFECTIVENEES (OEE) dan …,” … Unissula Klaster …, pp. 547–555, 2020, [Online]. Available: http://jurnal.unissula.ac.id/index.php/kimueng/arti cle/view/8705.
A. P. Teguh, “ANALISIS NILAI OVERALL EQUIPMENT EFFECTIVENESS (OEE) UNTUK MENINGKATKAN EFEKTIVITAS MESIN HEAVY DUTY DI PT. TEMBAGA MULIA SEMANAN, Tbk,” J. Ilm. Teknol. dan Rekayasa, vol. 6, pp. 1–13, 2018.
A. Oktafianto and D. Puspitasari, “Analisis Efektifitas Mesin Berdasarkan Perhitungan Nilai Overall Equipment Effectiveness pada Mesin Pembuat Rokok ( Single Procession Unit 02 dan Single Procession Unit 03 ) di PT Djarum,” Ind. Eng. Online J., vol. Vol. 6, No, pp. 1–11, 2018.
N. R. Vera and A. P. Ridho, “Laporan Penelitian Analisis Pengendalian Kualitas Produk Steering Head Pipe 2Ph Di Pt Setia Guna Sejati Menggunakan Metode Fault Tree Analysis (Fta) Dan Failure Mode Effect Analysis (Fmea) Tim Peneliti,” no. 021, 2020.
G. Mohammad, “Analisis Pengendalian Kualitas Produk Roti Dengan Menggunakan Peta P Dan 7 Tools of Quality,” J. DISPROTEK, vol. 11, no. 1, pp. 54–58, 2020, doi: 10.34001/jdpt.v11i1.1177.
M. Shohib and I. Sudarso, “Analisis Strategi Pemasaran Produk Perumahan Menggunakan Fishbone,” J. Manaj. dan Inov., vol. 5, no. 1, pp. 48–64, 2022, doi: 10.15642/manova.v5i1.746.
K. S. Gunawan, “G-Tech : Jurnal Teknologi Terapan Mining Company,” vol. 7, no. 3, pp. 1026 1036, 2023.
J. Bayesian et al., “Analisis Overall Equipment Effectiveness (Oee) Dan Six Big Losses Pada Mesin Washing Vial Di Pt. Xyz,” J. Bayesian J. Ilm. Stat. dan , vol. 2, no. 1, pp. 61–75, 2022.
